Hero Motors Ltd. - Ferrous Casting.Manufacturing Gears, Disc Brakes,Transmissions, Fitness, Brake Drums, CNG, LPG conversion kit etc.

Munjal Kiriu specializes in the Manufacturing of both automotive and non-automotive components viz. Brake Disc, Brake drum, cylinder block, pressure plate, brake plate, etc.

Facility is equipped with state of art foundry having Disamatic moulding line, compatible sand plant of 80T/Hr with sand multi controller, dual truck induction melting furnace and online shot blasting machine.

Machining facility is equipped with new generation CNC machining centers and SPMs.

The plant is fully powered by captive power plant of 8 MW capacity.

MKIPL's philosophy of Green Foundry has resulted in clean dust free foundry environment.

The company has already booked the first Disamatic foundry with 30000 MT per annum business and in process of expanding the foundry facility.

Munjal Kiriu Industries Pvt. Ltd., Manesar

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INFRASTRUCTURE

Model

: Dual Truck

Model

: Disamatic 230C

Make

: Inductotherm

Make

: Disa , Denmark

Type

: Induction Melting

Type

: Vertical High Pr.

Crucible size

: 2 x 6 MT

Mould size

: 675 x 550 x 395 max. (mm)

Melting rate

: 6.5 MT / Hr

Mould rate

: 375 – 400 moulds/Hr.

Power source

: 4000 kw

Core setting

: Automatic core setter

Pattern change

: Quick pattern change devise

Cooling convr

: 52.5 meter


Model	: VISIPOUR	Model	: Compatiable to DISA 230C
Type	: Unheated tundish	Mixer Type	: Intensive sand mixer
Make	: Inductotherm, India	Batch Capacity	: 3 MT
Capacity	: 3 MIT	Sand Plant Capacity	: 80 MT/Hr
Control	: Video camera control	Quality Control	: SMC (on line compactibility measurement)
Other Features	: Automatic inoculation; Nitrogen plunging (for neutral atmosphere)		Additive dosing;Automatic bond injection; Sand cooling; Automatic water dosing in DISACOOL and secondary water dosing on belt convr.

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Casting Cleaning		Core Shop	Sand Mixer

Model	: DT 70	Model	: Model HPA	: TM 285 – 200 Centrifugal sand mixer – Disa
Type	: On Line shot blasting	Type	: Horizontal shell core shooter	: Batch capacity, 3000 kg; Production rate, 80 Tons/ hour
Make	: DISA, India	Make	: Susha, India	: Sand multi controller for on line compatibility and strength testing – Disa
Other features	: Hydraulic tilting to speed; Multiple blasting with adequate cleaning; Rocking bed for homogeneous cleaning.			: : Automatic Bond injection – Disa Secondary cooling arrangement – Disa

QUALITY ASSURANCE & TESTING FACILITIES

: Core testing equipment
: Image Analyzer
: Ultrasonic Nodularity meter
: CMM
: All standard room equipment
: Glow Discharge Vacuum   Spectrometer – Leco, USA
: Inverted metallurgical microscope
     - Olympus
     - Digital camera for microscope        with 3.3 pixel CCD
: UTS machine
: Brinell hardness tester
: Rockwell hardness tester
: Sand testing lab - Disa
: Wet analysis lab
: Ferrolab (thermal analysis on   furnace platform) – Syscon, USA
: Dip type pyrometer (for metal   temp. measurement) – Syscon,   USA

6250 kVA Wartsila HFO generator

INSPECTION AND TESTING (Upcoming)

: Programmable CMM
: X’ Ray Radiography
: Magnetic Crack Detector
: Carbon Sulphur Analyzer
: Customer specific testing Equip.

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Foundry is equipped with all pollution control equipment
Locations of major pollution control systems are:

: Disa cool – Cassette filters with chimney
: Sand mixer – Cassette filters with chimney
: Melting furnace – Bag filters with chimney
: Shot blasting machine - Cassette filters with chimney
: DG room – Acoustic chamber
: Plant - STP
: Ambient air checking equipment (under installation)

PRODUCT RANGE

AUTOMOTIVE PRODUCTS: