OVERVIEW INFRASTRUCTURE PRODUCT RANGE

OVERVIEW

The Company supplies sheet metal components to its group leading company, Hero Honda Motors Ltd. The components includes swing arm, chain covers and stands with the in-house facility for sheet metal and plastic paintshop.

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INFRASTRUCTURE

1... PRESS FACILITIES
    
  ( i ) Press Shop
: C-Frame type Mechnical Power Press
: Total Quantity: 11 Nos
    - 100 Tonnes : 3 Nos
    - 150 Tonnes : 4 Nos
    - 200 Tonnes : 4 Nos
: Bed Size : 1000 X 1250 X 150 (Max)
: Cushion Stroke : 70 mm
: Stroke Length : 235 mm
: Shut height : 525 mm
: Day light : 760 mm
: Stop and Go
: Yearly Production Capacity : 1.5 million Chaincase
: Photo sensor in each mechanical power press
:Dedicatedly managed self-sufficient running line for different customers

 Transmission Assembly - Press Shop
 
 
2... PAINTSHOP

Plastic Paintshop
( i ) METAL PAINTSHOP

: Conveyor speed - 1.4 m/min
: Hanger Pitch - 0.8 m
: Baking Temp (Oven) - 145 degrees celsius
: Pretreatment to flash off Oven to Base Coat - 7 Tanks System

( ii ) POWDER COATING FACILITY

: Best fit for Small Components
: Conveyor : 0.3 m Pitch
: 2 types of colors possible
: Temp: 225 degrees Celsius
:Camel Brush Oven
( iii ) PLASTIC PAINTSHOP

: Conveyor Speed : 2.4 m/min
: Baking temp Oven : 75~85 degrees
: Primer Booth : 11 m
: Final Booth : 11 m
: Pitch : 0.8 m
: ABS Parts per day : 14000 parts/ day
 
3... WELDING FACILITIES

: Exhaust fumes extraction System
: CO2 bullet
: Liquid argon bullet
: 100 MIG Welding Machines
: Capacity of over 6000 Swing Arms per day
: SPOT WELDING MACHINES :
     - Quantity : 15 Nos
     - Capacity : 25 KVA
 Weld Shop
PRODUCT RANGE
 
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